How we do it
The Science Behind
By utilising thermodynamic principles, Enrecover systems generate clean power from heat/pressure sources and transfer energy from one form to another.
Enrecover-P (ERP)
Enrecover-P (backpressure steam turbine ) systems, or non-condensing turbines, are most commonly used for process steam applications. Back Pressure turbines expand the live steam from the boiler’s PRV, converting this thermal energy into mechanical energy and uses turbo-genset to generate electricity.
Enrecover-T (ERT)
Enrecover-T operates on the principle of the Organic Rankine Cycle (ORC). It is a binary system where the waste heat is extracted from the source by the fluid and then expanded through the turbine to generate electricity.
The Heat Power Process
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Enrecover-T (ERT)
Enrecover-T (ERT) has been proven itself as an emerging technology utilising low-grade heat. The cycle uses an organic working fluid instead of water, utilising temperatures as low as 80°C to generate electricity.
The ERT product has superior out-of-design performance, enabling power generation at a reduced heat input.
The Source
All industries inadvertently release huge amounts of heat in the form of water, waste water, hot gases, air, oil etc. (80 to 250 oC). All these are potential sources for our ERT system.
The Process
ERT system extracts heat from the sources and exchange this heat with the our organic fluid. Thereafter the energy is extracted by the turbo-genset to generate electricity.
The Technology
Our technology works on Organic Rankin Cycle(ORC) principle. Our modular architecture is designed to cater to variable heat input conditions. Our MPPT based control system provides maximum power.
Evaporator
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Turbine Generator
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Cooling System
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Highly Efficient Working Fluid
Non-toxic, non-flammable, environmentally friendly fluid (ODP:0, GWP:1) makes the system highly efficient with low-temperature sources.
Simple Process & Low Maintenance
The enclosure makes the system accessible from all sides.
Cost-Effective
The system is cost-effective to implement, resulting in a high return on investment.
Optimised Performance
The heat source is optimally utilised toward extraction of maximum performance.
Waste Pressure to Electricity
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Enrecover-P (ERP)
In a backpressure steam turbine, the energy of the high-pressure input steam is efficiently converted into electricity, and the low pressure exhaust steam is utilized for plant process.
Back Pressure Turbines: A type of steam turbine which can be applied in industrial processes where there is a requirement of lower medium-pressure steam. High-pressure steam enters the ERP system and the steam expands through the turbo-genset in a controlled manner where thermal energy is converted into clean electricity.
This also ensures zero interruption to the plant process with precise control over the process pressure requirement of the industry.
The Source
Steam is critical to process industry operations (direct/indirect heating), but steam pressure requirements in a plant varies as per the process. In general, the boiler generates high-pressure steam (depending on the highest pressure demand in the plant) and supplies the steam to different plant operations accordingly.
The Process
The high-pressure steam from the boiler is passed through the PRV/PRDS system in the plant and reaches the temperature and pressure parameters required for the process. In the PRV/PRDS, there is a pressure drop (from high to low) as pressure energy is unutilised in the PRV process.
The Technology
ERP systems can be utilised as an alternative to PRV/PRDS, where the valuable high-pressure steam and available energy will be converted to electricity and used to generate low-pressure steam.
Adaptive Control System
The system can adapt to varied conditions in steam flow/pressure consistent with process needs and ultimately extract maximum energy.
Predictive Analysis
The system detects potential faults before they occur and avoids unplanned downtime during maintenance.
Reliable Turnkey Solution
The system is designed according to the requirements of the plant, with all subsystem components as MTTF.
Clean Technology
Enrecover-P (ERP) is a clean system with zero emissions
Fully automated system
The Enrecover control system makes the system fully automated and optimises performance
fast installation & service
Modular arrangement for fast installation & service
Adaptable
Adaptable, space-saving arrangements